Centipedes are known for their wiggly walk. With tens to hundreds of legs, they can traverse any terrain without stopping.
The research team with their robots.

Centipedes are known for their wiggly walk. With tens to hundreds of legs, they can traverse any terrain without stopping.

“When you see a scurrying centipede, you're basically seeing an animal that inhabits a world that is very different than our world of movement,” said Daniel Goldman, the Dunn Family Professor in the School of Physics. “Our movement is largely dominated by inertia. If I swing my leg, I land on my foot and I move forward. But in the world of centipedes, if they stop wiggling their body parts and limbs, they basically stop moving instantly.”

Intrigued to see if the many limbs could be helpful for locomotion in this world, a team of physicists, engineers, and mathematicians at the Georgia Institute of Technology are using this style of movement to their advantage. They developed a new theory of multilegged locomotion and created many-legged robotic models, discovering the robot with redundant legs could move across uneven surfaces without any additional sensing or control technology as the theory predicted.

These robots can move over complex, bumpy terrain — and there is potential to use them for agriculture, space exploration, and even search and rescue.

The researchers presented their work in the papers,Multilegged Matter Transport: A Framework for Locomotion on Noisy Landscapes,” in Science in May and “Self-Propulsion via Slipping: Frictional Swimming in Multilegged Locomotors,” in Proceedings of the National Academy of Sciences in March.

A Leg Up

For the Science paper, the researchers were motivated by mathematician Claude Shannon’s communication theory, which demonstrates how to reliably transmit signals over distance, to understand why a multilegged robot was so successful at locomotion. The theory of communication suggests that one way to ensure a message gets from point A to point B on a noisy line isn’t to send it as an analog signal, but to break it into discrete digital units and repeat these units with an appropriate code.

“We were inspired by this theory, and we tried to see if redundancy could be helpful in matter transportation,” said Baxi Chong, a physics postdoctoral researcher. “So, we started this project to see what would happen if we had more legs on the robot: four, six, eight legs, and even 16 legs.”

A team led by Chong, including School of Mathematics postdoctoral fellow Daniel Irvine and Professor Greg Blekherman, developed a theory that proposes that adding leg pairs to the robot increases its ability to move robustly over challenging surfaces — a concept they call spatial redundancy. This redundancy makes the robot’s legs successful on their own without the need for sensors to interpret the environment. If one leg falters, the abundance of legs keeps it moving regardless. In effect, the robot becomes a reliable system to transport itself and even a load from A to B on difficult or “noisy” landscapes. The concept is comparable to how punctuality can be guaranteed on wheeled transport if the track or rail is smooth enough but without having to engineer the environment to create this punctuality.

“With an advanced bipedal robot, many sensors are typically required to control it in real time,” Chong said. “But in applications such as search and rescue, exploring Mars, or even micro robots, there is a need to drive a robot with limited sensing. There are many reasons for such sensor-free initiative. The sensors can be expensive and fragile, or the environments can change so fast that it doesn’t allow enough sensor-controller response time.”

To test this, Juntao He, a Ph.D. student in robotics, conducted a series of experiments where he and Daniel Soto, a master’s graduate in the George W. Woodruff School of Mechanical Engineering, built terrains to mimic an inconsistent natural environment. He then tested the robot by increasing its number of legs by two each time, starting with six and eventually expanding to 16. As the leg count increased, the robot could more agilely move across the terrain, even without sensors, as the theory predicted. Eventually, they tested the robot outdoors on real terrain, where it was able to traverse in a variety of environments.

“It's truly impressive to witness the multilegged robot's proficiency in navigating both lab-based terrains and outdoor environments,” Juntao said. “While bipedal and quadrupedal robots heavily rely on sensors to traverse complex terrain, our multilegged robot utilizes leg redundancy and can accomplish similar tasks with open-loop control.”

Next Steps

The researchers are already applying their discoveries to farming. Goldman has co-founded a company that aspires to use these robots to weed farmland where weedkillers are ineffective.

“They’re kind of like a Roomba but outside for complex ground,” Goldman said. “A Roomba works because it has wheels that function well on flat ground. Until the development of our framework, we couldn’t confidently predict locomotor reliability on bumpy, rocky, debris-ridden terrain. We now have the beginnings of such a scheme, which could be used to ensure that our robots traverse a crop field in a certain amount of time.”

The researchers also want to refine the robot. They know why the centipede robot framework is functional, but now they’re determining the optimal number of legs to achieve motion without sensing in a way that is cost-effective yet still retains the benefits.

“In this paper, we asked, ‘How do you predict the minimum number of legs to achieve such tasks?’” Chong said. “Currently we only prove that the minimum number exists, but we don't know that exact number of legs needed. Further, we need to better understand the tradeoff between energy, speed, power, and robustness in such a complex system.”

CITATION:

Baxi Chong et al., Multilegged matter transport: A framework for locomotion on noisy landscapes.Science380,509-515(2023).DOI:10.1126/science.ade4985

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Tess Malone, Senior Research Writer/Editor

Jenn Voelker and Julia Vorpahl at the Karma Automotive headquarters in Irvine, California

Jenn Voelker and Julia Vorpahl at the Karma Automotive headquarters in Irvine, California. Photo submitted.

Jenn Voelker showcasing Karma's commerical product line at an auto show.

Jenn Voelker showcasing Karma's commercial product line at an auto show.

Julia Vorpahl working on a project in the Karma design studio.

Julia Vorpahl working on a project in the Karma design studio.

Women make up just 24% of the automotive industry, but Georgia Tech graduates Jenn Voelker and Julia Vorpahl haven't let statistics stop them from paving their own way in a male-dominated field.

Both Voelker and Vorpahl work for Karma Automotive, a luxury electric vehicle manufacturer based in California. Beginning with their time at Tech, they've never let gender bias stop them from pursuing their passion.

"It's math," Vorpahl, a visualization and digital design modeler at Karma, said. "You either get the question right, or you get the question wrong. I think that attitude really helps when you get into a professional environment. It teaches you to have tougher skin where if you are the best for that job, you will get the job. That's what Georgia Tech instilled."

Vorpahl grew up in the industry watching her family operate what is now the oldest independently owned Mercedes-Benz dealer in metro Atlanta after her grandfather, an engine designer for the German automaker, came to America and opened the shop in 1967. She arrived at Georgia Tech unsure if she'd follow in her family's footsteps, but ultimately, she landed an internship at Daimler, the nation's largest commercial vehicle manufacturer.

While other interns came in with a background in automotive design, Vorpahl’s willingness to learn and tireless work ethic landed her a full-time job as the only woman in the company's design studio.

During her three years at Daimler before accepting her position at Karma in 2022, she'd occasionally make the drive from Portland, Oregon, back to Georgia. Along the way, she crossed paths with truckers, who often expressed surprise that Vorpahl was among those behind the scenes designing their rigs. She often heard questions like “Why do you work there?” or “How did you end up there?”

And her response was simple. "Women like cars, too.” 

That rang true through Voelker's childhood as well. When the senior director of program management for Karma arrived in Atlanta for her first year at Georgia Tech, she knew she'd found a place that could help her turn an aptitude for math and science, and a fervor for cars, into a career.

"Best move I ever made," Voelker said on her decision to enroll at Tech, although it wasn't just the Institute's stellar reputation that lured her from her home state of New Hampshire. "I visited campus in February. There was 6 feet of snow on the ground and then I came to Atlanta, and the flowers were blooming."

After changing her major from mechanical engineering to industrial design, Voelker got her foot in the door through an internship with Masterack, a commercial cargo vehicle equipment manufacturer based in Atlanta. She attended Tech at a time when women made up around 27% of the undergraduate population, so when she entered the workforce, she wasn't fazed. "It never bothered me. I have always felt like I fit right in, especially when it's the right school, the right class, or the right company where everybody appreciates learning from each other and working together towards a common goal," she said.

In fact, her experience on North Avenue taught her to always keep learning and never give up, a piece of advice she now passes along to other women entering the industry.

"Don’t be afraid to give your opinion in meetings, speak up and use all of the knowledge that you've learned over the years toward whatever project you're working on," said Voelker, who worked her way up the ladder at Masterack for 18 years before seeking a new challenge at Karma. “That's one thing that I haven't backed down on. If I have a strong opinion about something, I have no fear of saying it.”

Vorpahl and Voelker each commended Karma for their dedication to promoting hard-working women and a culture that fosters diversity — a principle that Vorpahl especially values after completing two study abroad programs at the University of Singapore and the University of Strathclyde.

“One of the biggest advantages was seeing how people from different countries approach design and how different schools approach design. You don’t want a bunch of people who all think exactly the same way. Otherwise, we’d all be driving around in the exact same vehicle,” she said.

Leading Karma’s commercial vehicle product line, Voelker noted that she has continued to see more women in leadership positions and at industry conferences, and she hopes that momentum carries over to the next generation. Highlighting the importance of igniting both young girls’ and boys' interest in STEM, Voelker recently spoke to a local second grade class to share her experiences.

"I've been really fortunate to have had some great mentors over my career, so I love to pay it forward to the younger generation," she said. "They were so excited, and I hope that stays with them and excites them to learn more about engineering."

In addition to providing an example to young women of how to succeed in a competitive industry, Vorpahl also hopes to share the technical aspects of what she's learned in the field with her alma mater and offer future graduates a roadmap to a career in automotive design.

"The students would thrive in this industry because it is so nitpicky, and Tech minds would just love it," she said. "There's not really a direct path from the Georgia Tech studios into car studios, so I'm hoping that I can show them that path."

Voelker and Vorpahl are bonded by their employer and their alma mater, but it’s their shared passion for seeing their hard work hit the pavement that continues to drive them.  

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Steven Gagliano - Communications Officer

Institute Communications

Driving Change: Georgia Tech experts are leading the way in EV innovation

Top: Rich Simmons, Marilyn Brown, Gleb Yushin

Bottom: Valerie Thomas, Hailong Chen, Tim Lieuwen

Idling at a crossroads no longer, the automotive industry is embracing electrification like never before. With more electric vehicles purchased in 2022 than any year prior, consumers are beginning to follow their lead. Yet, while opportunity abounds, new challenges will require an innovative approach to ensure a sustainable and accessible electric future for all.

With historic investments from major players in the EV space, including Rivian, Kia, and Hyundai, the state of Georgia is uniquely positioned to serve as a leader in this effort. As the state's leading research institute, Georgia Tech is on the cutting edge of the movement. 

The transportation sector is the largest greenhouse gas emitter in the U.S. at nearly 30%, with passenger vehicles accounting for around 80% of the sector's total output1 as of 2019. Electric vehicles are widely regarded as a budding solution to reduce emissions, but even as both demand and production continue to increase, EVs currently account for around 1% of the cars on America's roadways. 

From the supply chain to the infrastructure needed to support alternative-fuel vehicles alongside consumer hesitancy, achieving the goals set by both the public and private sectors — including the Biden Administration's target of EVs making up at least 50% of new car sales by 2030 — will not be easy. Through research and development, policy, and collaboration, Tech experts are working toward finding solutions that will serve as catalysts during this transitionary period for the environment and the way Americans drive.

Check out the full story. 

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Steven Gagliano - Communications Officer 

Institute Communications

When Alexandria Sweeny, better known as Alex, considered what she wanted to accomplish before graduating from Drew Charter School, the then high school junior set two goals: complete her engineering internship and make a positive impact.

She did both while strengthening her coding knowledge during her time as a camper and mentor at the Seth Bonder Camp in Computational and Data Science for Engineering (SBC).

“I did it when it was fully virtual, and it was definitely an experience,” said Sweeny who spent a week being introduced to computing and data science where she performed virtual activities, last June.

The camp, which is offered either as an online course or on-campus summer camp at Georgia Tech, is designed to build students’ problem-solving and analytical skills while furthering their interest in computer science as a potential career. It is also part of AI4OPT’s mission to inspire young Georgians to pursue STEM (science, technology, engineering and mathematics).

AI4OPT hosted its first in-person summer camp at Georgia Tech in June. The camp brought together 60 students from schools across Georgia including Drew Charter, Banneker High School, and Westlake High School.

Sweeny was asked to return to this particular camp—but this time, as a mentor.

“Of course, I said yes, because it was something fun that I could do over the summer preparing for college without it being too hefty,” said Sweeny. “It was something that I felt prepared for from attending the camp.”

Responses like Sweeny’s motivates SBC Site Managers like Reem Khir to introduce more bright minds to the camp centered around computer programming logic, programming language for AI, and teamwork.

“We expose them [high school students] to certain types of education areas like Twitter analysis, how to solve a sudoku, and even computational biology, if they wanted to consider a career in biology,” said Khir, who joined the camp last year to help students with assignments. This year, she took on even bigger leadership role by maintaining and observing two camps and facilitating 50 students and seven teaching assistants (TAs). She worked under a ‘student to student and student to TA’ interactive structure so that each participant took away a useful skill in data science.

“It’s the time where high school students start forming opinions and decisions about the career path they want to pursue,” said Khir. “The steppingstone is their college education, and we can help students in that period.”

AI4OPT Will Acquire and Advance Seth Bonder Camp

AI4OPT is working to adopt a short-term system used to track students after the camp. The institute wants to build up the system to see majors, colleges, and career paths each student has vowed to pursue before they head off to college or the workforce.

“This is a critical period for students,” said Khir. “It’s a time where students start thinking about a major for college and later impacting the next 20 or 30 years of their life. Being a part of that is very unique in terms of creating a positive influence in the next generation.”

AI4OPT is taking the lead over the SBC to offer the initiative more organizational support as the program has seen tremendous growth and has become a much broader initiative. The Seth Bonder Foundation, which first introduced the camp to those ages 10-18, will continue to fund the camp now more targeted towards high school students interested in engineering, but do not have access to computer science and/or data science in their middle and high schools.

“A lot of the different communities are not exposed to this and may never see this opportunity. The Seth Bonder Camp exposes high school students to AI opportunities and gives them skills to successfully enter the field of STEM with confidence,” said Professor Pascal Van Hentenryck, who’s brought his data sciences skills and knowledge to Georgia Tech and leads both AI4OPT and the SBC.

AI4OPT is in transition to lead the SBC to offer more organizational support as the program sees tremendous growth. The research Institute will expand the longitudinal camps to engage middle and high school students in these topics, while also bringing AI education and research programs to HBCU’s and Hispanic-serving colleges throughout the nation, addressing the widening gap in job opportunities.

Though Sweeny has transitioned away from coding and transcended into research, she never stopped setting goals even now as a first-year biomedical engineering major at Georgia Tech.

“Do anything you can to take it [the SBC] even if you don't want to go into coding,” said Sweeny. “It is a good way to meet new people learn new skills, it is something that you don't necessarily have to have a love for coding to have to do it.”

To learn more about the Seth Bonder Camp in Computational and Data Science for Engineering and to partner with the camp, visit sethbondercamp.isye.gatech.edu.

(Writer’s note: This article is part of a series highlighting AI4OPT members, students, education programs and professional development testimonies.)

baby formula

A national shortage has parents and families across the country struggling to feed newborns as store shelves have been left bare of baby formula products – including many brands critical to young children with specific vulnerabilities. Retailers are having to ration their supplies, some parents have resorted to shipping in formula from overseas, and social media sites have been used to crowdsource goods to be shipped to parents nervous about where their children’s next meal might come from.

Georgia Tech economics expert Tibor Besedes says it has been a perfect storm of issues to create this stress-inducing situation.

“Like many other industries, the formula producers have faced supply chain issues with respect to ingredients and containers. Waves of Covid-19 infections have affected their workforce and how much formula they can produce,” explained Besedes.

The final straw that may have led to this nationwide shortage: an Abbott production shutdown in February 2022 after several babies were sickened and two died from bacterial infections connected to consuming baby formula from the Sturgis, Michigan facility. A recall followed, and that facility is believed to make at least 20% of all formula bought by consumers nationwide.

“It is one of a few plants in the U.S. producing formula,” said Besedes. “That fact itself is a bottleneck as those few plants operating in the U.S. produce 98% of all formula sold in the U.S.”

“The formula market has been highly concentrated for a long time,” explained Lindsay Rose Bullinger, Georgia Tech assistant professor of public policy. “Now we’re dealing with a crisis and it’s hard to be proactive.”

The overwhelming majority of those formula products are only made by four different companies, explains Wendy White, a nationally known food safety expert.

“Because infant formula is the sole source of nutrition and targeted at such a vulnerable population, it has extra regulations in the Infant Formula Act of 1980,” explains White.

This includes mandatory registration for any infant formula manufacturers and requirements for all formulation, processing details, and ingredient lists to be filed with the FDA.

The regulations are critical, according to Bullinger.

“We’re trying to make a product comparable to breast milk. Newborn children can’t digest many of the proteins in cow’s milk,” she explained.

Formula is developed by scientists in highly regulated environments for infants that are incredibly susceptible to sickness as their immune and digestive systems have just begun adapting to nourishment outside of the womb.

Diluted or homemade options do not provide the right balance of nutrients that infants need at the most critical time of their lives. Manufactured formulas are made in highly sterile environments to avoid harmful additions from getting into these mixtures.

“It’s incredibly hard to get that right in a home environment without introducing bacteria,” Bullinger said.

Those strict regulations also mean that possible scenarios to help alleviate this formula shortage have been complicated. Just shipping some in from another country? Not so fast.

“Foreign manufacturers need to obtain FDA approvals to begin exporting to the U.S. to make up the shortage,” said Besedes. “The FDA is now looking at manufacturers based in countries with similar regulations to expedite their approvals and increase shipments to the U.S.”

The first relief came from overseas within the past week – a shipment of about 70,000 pounds of formula. More foreign shipments are expected in the coming days, but the supply may only last for about a week as issues continue to compound.

“Once there was a recall and parents heard, they started stockpiling formula,” said White. The result is taking already short supplies and stretching them even thinner.

“The supply chain has to also deal with the unneeded bullwhip effect due to shortage gaming and hoarding behavior, making the situation even worse than what it should be,” says Operations Management Associate Professor Morvarid Rahmani.

White also says that 50% of the infant formula in America is purchased through government subsidies.

States who provide this assistance often sign exclusive contracts with one of these four formula manufacturers. Abbott carries the contract in nearly two-thirds of U.S. states – complicating the purchases for families with infants in those locations.

“Families in communities that are economically disenfranchised may be disproportionately affected,” explained Bullinger. “But even if you have the money, if you cannot buy formula how else are you supposed to feed an infant.”

Families who rely on Supplemental Nutrition Assistance Program (SNAP, also commonly known as food stamps) or Supplemental Nutrition for Women, Infants, and Children (WIC) may not be able to choose which brand of formula they can receive. They can only get the formula their state has a contract with. If it is out, they may just be out of luck.

Some of the most hard-to-find infant formulas are the specialized products developed for newborns with milk allergies or other digestive issues. There’s a special emphasis on sourcing those products for parents in need.

So how much longer could this shortage impact American consumers? At least a few weeks, Georgia Tech’s experts say.

“Abbott is estimating that it’ll take about two weeks to get production to resume but another 6-8 weeks to get formula back on supermarket shelves,” says White.

That means the closed facility should be open in late May with production back up to full speed sometime in August. Limited diversity in the market has left parents in a bind.

“A shortage could be alleviated by increasing output of other plants and manufacturers, which is being done, but it is difficult to replace an entire plant,” explained Besedes.

“Ramping up production has been difficult because of shortages in labor and ingredients as well as production scheduling challenges,” explained Rahmani.

Some desperate parents have had to resort to extreme measures. But pediatricians have said infants should only be fed formula or breast milk. Anything else is likely deficient. Using alternative feeding methods could lead to long-term problems.

“There is a risk that a shortage will mean babies will not be getting the nutrition they need to develop. That could lead to a range of health problems affecting their physical growth and brain development,” explained Senior Research Engineer Maureen Linden from Georgia Tech’s Center for Inclusive Design and Innovation.

“Consumers should listen to their pediatricians and other experts and follow their advice. Pediatricians may have available samples they can give out,” said Besedes.

They can also offer advice for alternative baby formula (to the one in shortage) which is available. Medical experts are strongly advising against diluting formula or trying to recreate it at home which could cause long-lasting damage.

“We may see a rise in the rate of developmental disabilities in the age group that is presently reliant on formula – those presently six months or less,” says Linden.

Nutrition is the most important thing in an infant’s life. It’s the number one priority – making sure we are feeding them and they are developing,” explained Bullinger.

That’s why infants often get so many checkups – to make sure they are growing and gaining weight. Proper nutrition is critical for that to happen.

In the meantime, consumers can take their own action. White says it’s worth trying to buy online or shopping around at different stores.

The federal government has relaxed regulations for SNAP and WIC recipients to be able to get products with increased flexibility.

The White House has also invoked the Defense Production Act which is aimed to help manufacturers ramp up output quickly.

“Those companies will have first dibs at materials and ingredients that are needed to make formula,” said Bullinger.

“This shortage should be temporary, as demand settles, and supply is replenished from the reopened Abbott plant and FDA-approved imports,” says White.

Regardless, Georgia Tech experts have said we should have seen this coming and could have been better prepared and quicker to act – particularly for the sake of the youngest among us.

“The FDA, Biden’s administration, and baby formula manufacturers have been slow in taking actions during the past few months to prevent that. This crisis could have been prevented by timely actions,” said Rahmani.

 

“Infants always get the short end of the stick. They can’t speak for themselves,” said Bullinger.

 

 

Experts in this story:

 

Tibor Besedes

 

Wendy White

 

Lindsay Rose Bullinger

 

Maureen Linden


Morvarid Rahmani, associate professor, Operations Management Scheller College of Business

 

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Steven Norris
Director, Media Relations and Social Media
Georgia Tech Institute Communications

Microchip

This country’s semiconductor chip shortage is likely to continue well into 2022, and a Georgia Tech expert predicts that the U.S. will need to make major changes to the manufacturing and supply chain of these all-important chips in the coming year to stave off further effects.

That includes making more of these chips here at home.  

Madhavan Swaminathan is the John Pippin Chair in Electromagnetics in the School of Electrical and Computer Engineering. He also  serves as director of the 3D Systems Packaging Research Center.  

As an author of more than 450 technical publications who holds 29 patents, Swaminathan is one of the world’s leading experts on semiconductors and the semiconductor chips necessary for many of the devices we use every day to function. 

“Almost any consumer device that is electronic tends to have at least one semiconductor chip in it,” Swaminathan explains. “The more complicated the functions any device performs, the more chips it is likely to have.” 

Some of these semiconductor chips process information, some store data, and others provide sensing or communication functions. 

In short, they are crucial in devices from video games and smart thermostats to cars and computers. 

Our current shortage of these chips began with the Covid-19 pandemic. When consumers started staying at home and car purchases took a downward turn, chip manufacturers tried to shift to make more chips for other goods like smartphones and computers. 

But Swaminathan explains that making that kind of switch is not simple. Entire production operations have to be changed. The chips are highly sensitive and can be damaged by static electricity, temperature variations, and even tiny specks of dust. The manufacturing environments must be highly regulated, and changes in the process can add months. 

The pandemic highlighted another challenge with the semiconductor chip industry, according to Swaminathan. 

“There’s a major shortage of companies making chips,” he says. “If you look worldwide, there are maybe four or five manufacturers making 80-90% of these chips and they are located outside of the United States.” 

This creates supply chain hiccups with the raw supplies needed to make these chips as well. Add in the fact that many of these companies only design their chips – they don’t manufacture them directly. 

“American consumers use 50% of the world’s chips,” Swaminathan says, which creates a serious challenge when the overwhelming majority of those chips are manufactured in other nations. 

In the short term, the costs of the chip shortage is being passed on to the consumer. We see this directly with products like PlayStations and Xboxes that are more and more expensive and harder to purchase when the chips necessary for the consoles to function are in short supply. 

Beyond 2022, Swaminathan says we need to work to revitalize the industry domestically. 

“We need to bring more manufacturing back to the United States,” he says. “The U.S. government has recognized the importance of this semiconductor chip shortage and is trying to address the issue directly.” 

That means investing in new plants to manufacture the chips, but America's journey toward  chip self-sufficiency will continue to be a work in progress.

“This is a cycle,” Swaminathan explains. “But this is probably the first time where it has had such a major effect in so many different industries.” 

But consumers can take direct action on their own in the coming year. “Reduce the number of times you purchase or upgrade electronic devices like phones and cars,” he says. “Then it becomes just a supply problem, not a demand and supply problem.”

Aaron Stebner leads lab class at Advanced Manufacturing Pilot Facility at Georgia Tech

The global supply chain has been rocked by disruptions triggered largely by the coronavirus pandemic, resulting in a cascade of shortages on a host of products ranging from computer chips to medications.  

But supply chain disruptions also highlight the potential vulnerabilities in the U.S. manufacturing sector’s critical segments like defense.

To help manufacturers across the state, the Georgia Institute of Technology has launched the Georgia Manufacturing 4.0 Consortium to work with those businesses in defense and related industries become more resilient and less susceptible to supply chain disruptions. The Consortium, which will begin accepting members in April 2022, will work with Georgia defense manufacturers to incorporate cybersecurity protocols, smart technologies such as sensor packs, machine learning, artificial intelligence, and other best practices under Industry 4.0 technology standards.

Led by Aaron Stebner, associate professor in the George W. Woodruff School of Mechanical Engineering and the School of Materials Science and Engineering, the Consortium is an 18-month pilot funded by a Department of Defense Office of Local Defense Community Cooperation (OLDCC) grant of nearly $1 million. Georgia Tech is working in partnership with Spelman College, the Technical College System of Georgia, and the Georgia Department of Economic Development, under the grant to develop workforce, training manuals, a curriculum, and to support businesses in adapting to economic and technological changes that emerge at a much more rapid pace today.

“It’s a cooperative effort that’s really focused on helping to get modern technologies to these Georgia manufacturers. This is about establishing a community of manufacturers who all want to move forward but don’t have the bandwidth or capabilities do it individually,” Stebner said.

The Consortium has three goals. The first is to increase the manufacturing defense supply chain’s resilience and diversification. That will allow those companies to pivot quickly in response to demand and let non-defense-related industries enter the supply chain at critical junctures. The second goal is to work with Georgia manufacturers in adopting new technologies and address challenges that put those businesses at risk.

Lastly, the Consortium is to be a conduit that helps small- and medium-sized manufacturers test out innovations using Georgia Tech resources such as the Advanced Manufacturing Pilot Facility, connect manufacturers with each other, and potentially unlock new markets and collaboration opportunities.

While the focus is on defense manufacturing, the Consortium is open to all manufacturers.

“We want to help as many manufacturers as we can, to grow a bigger pie that helps everybody, lowers risk, and allows companies to be part of building innovative solutions” Stebner said.

 

Manufacturing Supports Georgia Economy

National Association of Manufacturers data show that manufacturing accounts for $61.1 billion in economic activity, roughly 10% of Georgia’s total output. The industry includes more than 6,600 firms that employ nearly 400,000.

At $14 billion a year, Georgia is ranked 13th in federal defense spending. Roughly 1,200 manufacturers in the state are in defense or related industries. Those include information technology companies that support cybersecurity, wireless communications, and other innovations that are critically essential to Industry 4.0 in defense manufacturing.

University partners from the Technical College System of Georgia and Spelman College will look to take the Consortium findings and data from the work they do with member companies to create educational programming and workforce training. 

Today, there is a need for more workers in machine learning and other aspects of advanced manufacturing, as well as a need to change perceptions of manufacturing, especially in rural parts of the state, Stebner explained.

To that end, the Technical College System of Georgia could develop programming for students within its two-year education curriculum. It also has a mobile manufacturing unit that could be taken to rural parts of the state and used as a tool to highlight opportunities in manufacturing and dispel misconceptions about the industry.

The all-women’s Spelman College, one of the nation’s premier historically black colleges and universities, launched an extended reality program in the fall of 2020. That program aims to integrate art, technology, and narrative on a gaming platform which is familiar and engaging for students. Those students will develop the technical skills to develop games, create immersive virtual experiences, and develop visual simulations for research, education, and training.

For Consortium members, Spelman’s extended reality program can be used to help turn research data gathered from them into workforce training and development modules.

“Spelman has a long history of graduating women in the natural sciences, and that history has recently led the Department of Defense to distinguish the College as a Center of Excellence for educating women in STEM,” said Jerry Volcy, a Spelman professor and co-director of the Spelman Innovation Lab.

The extended reality program furthers Spelman’s goal to increase the technological readiness of its graduates.

“Spelman has a long record of forging pathways for women of color into new spaces. Today, these spaces include extended reality, defense and, to some extent, manufacturing research,” Volcy said. “From the College’s perspective, participation in the Consortium has the dual potential of creating and discovering new pathways into these industries while immediately providing real-world applications laboratory for the developing extended reality program.”

 

Fulfilling Georgia Tech’s Mission 

Within Georgia Tech, the Georgia Manufacturing Extension Partnership and the Georgia Tech Manufacturing Institute will support Consortium efforts.

The Consortium reflects Georgia Tech’s broader mission to further its Advanced Manufacturing Initiative, said George White, Georgia Tech’s interim vice president of Industry Collaboration.

“The anticipated research impact envisioned through the Defense Manufacturing Consortium will strengthen Georgia Tech’s positioning in enabling major public private collaborations,” White said. “The advent of the Consortium represents the opportunity to convene key stakeholders from government, academics, and industry to innovate and solve the most challenging problems in manufacturing.”

News Contact

Writer and media relations contact:

Péralte C. Paul
peralte.paul@comm.gatech.edu
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gina raimondo, Àngel Cabrera, Lindsey Lanzillotta

The Georgia Institute of Technology was awarded a grant from the U.S. Department of Commerce’s Economic Development Administration (EDA) as part of its $1 billion Build Back Better Regional Challenge. Georgia Tech is one of 60 entities to be awarded funding to assist communities nationwide in their efforts to accelerate the rebuilding of their economies in the wake of the pandemic.

As a leader in artificial intelligence, manufacturing research, and innovation-led economic development, Georgia Tech will utilize the grant for technical assistance to plan the Georgia Artificial Intelligence Manufacturing Corridor (GA-AIM). Led by Thomas Kurfess and Aaron Stebner in the George W. Woodruff School of Mechanical Engineering and in collaboration with local partners, GA-AIM will fill existing technology gaps, build a technological opportunity framework that includes underrepresented communities and rural Georgia counties, and better secure the state’s manufacturing infrastructure.

Georgia Tech’s partners in the effort include the Russell Innovation Center for EntrepreneursSpelman College, the Technical College System of Georgia, and the Georgia Department of Economic Development.

“We are truly honored to be awarded this grant to implement our vision for manufacturing excellence in Georgia with our partners in artificial intelligence research,” said Chaouki T. Abdallah, executive vice president for Research at Georgia Tech. “Alongside these important partners, the grant enables us to collaborate to include diverse backgrounds and perspectives in the process of learning, discovery, and creation, furthering Georgia Tech’s mission to expand access.”  

Georgia Tech and its partners will pair artificial intelligence and manufacturing research innovation to better secure the manufacturing ecosystem, expand opportunity to distressed and rural communities and underrepresented groups, and support business growth across the state.

“We are thrilled to help communities work together — in coalitions of government, nonprofits, academia, the private sector, and others — to craft ambitious and regionally unique plans to rebuild their communities,” said Alejandra Y. Castillo, assistant secretary of commerce for the EDA. “These projects will help revitalize local economies and tackle our biggest challenges related to climate change, manufacturing, supply chains, and more. EDA is proud to ignite these plans and help communities nationwide build back better.”

GA-AIM’s partners have created a complementary network of resources that focus on each partner organization’s expertise and mission.

“We have an opportunity to create meaningful impact at the intersection of AI and manufacturing,” said Stebner, who wrote the grant proposal that resulted in the $500,000 grant from EDA.

Kurfess, who serves as the regional economic competitiveness officer for the grant, added, “Bringing together AI and manufacturing will ensure a strong manufacturing base for Georgia that will leverage our well-trained workforce and our strong educational institutions that are participating in this effort. What excites me the most is that AI will augment our workforce, making it more valuable and productive, ensuring job growth for Georgia and the U.S. well into the future.”

The GA-AIM effort takes a multifaceted approach to address its core goals:

Georgia Tech

  • Formation of the AI Manufacturing Pilot Facility: Georgia Tech’s Advanced Manufacturing Pilot Facility will be transformed into the AI Manufacturing Pilot Facility. The new facility allows for government pilot trials, cybersecurity games, and workforce training to innovate, transition, and create a workforce for AI manufacturing technologies without exposing the region’s supply chains to risk.
  • Center for AI Commercialization: Two of Georgia Tech’s commercialization programs — VentureLab and I-Corps South — will create a center for the commercialization of AI manufacturing technologies into local and regional startups. Those commercialization efforts will occur through a quarterly cohort-based entrepreneurial training program built on the National Science Foundation’s I-Corps curriculum. The center will also provide training for instructors to build a sustainable workforce and will secure investment funding for these startups.
  • AI Manufacturing Community Engagement: The Enterprise Innovation Institute, Georgia Tech’s chief economic development arm, will engage in focused outreach and technical assistance to small and mid-sized manufacturers and minority business enterprises through its Georgia Manufacturing Extension Partnership and Georgia Minority Business Development Agency Business Center programs. A third Enterprise Innovation Institute program, the Economic Development Lab, will focus on outreach and engagement in distressed and underserved parts of the state, create workforce development programs and implementation strategies, and attract outside investment.
  • AI Manufacturing Rural Supply Chain: The Supply Chain and Logistics Institute will study the impact of automation technologies, build automation solutions tailored for rural manufacturers, and create programs that lower the barrier for rural manufacturers’ access to use the AI Manufacturing Pilot Facility.
  • AI InVenture K-12 Experiences: To ensure a technically capable workforce in the coming years, Georgia Tech’s InVenture Prize and the Center for Education Integrating Science, Mathematics, and Computing will expand their emphasis to rural and underserved areas of the state by piloting a rural regional event with a region-specific prize. They will also create supplemental lessons centered on AI and data science that will be part of a K-12 InVenture Prize curriculum website.

Spelman College

  • Virtual Reality for AI Workforce Training Innovation: Spelman’s Innovation Lab will develop virtual reality technology for training or retraining the GA-AIM workforce to make workers comfortable with new technologies before deployment in real-world applications.

Russell Innovation Center for Entrepreneurs

  • LaunchPad AI Innovation Studio: The Russell Innovation Center for Entrepreneurs will create the 5,000-square-foot LaunchPad AI Innovation Studio to provide prototyping and proof of concept development of physical products. Black entrepreneurs will be given access to equipment, training, and mentoring. LaunchPad AI will also be open to AI InVenture teams from Atlanta’s K-12 public schools, with special programs designed for startup mentoring and seed funding for K-12 entrepreneurs.

Technical College System of Georgia (TCSG)

  • AI Manufacturing Technical Workforce Development: As Georgia’s technical college coordinating organization, the TCSG will design, develop, and implement curricula at community colleges that include apprenticeships at AI-MPF and virtual reality modules from Spelman. The TCSG will also provide regional entry points for dual enrollment and traditional students to AI manufacturing technical education at certificate and degree levels. Graduates will have exit points that lead directly to careers in the industry or provide for the continuation of education and higher degree attainment through articulation agreements among GA-AIM members.

With this grant, Tech becomes a finalist for significantly more funding to implement projects that support an industry sector and help communities withstand future economic shocks.

“GA-AIM is in strategic alignment with the EDA’s funding priorities, including manufacturing, workforce development, equity, and technology-based economic development,” said David Bridges, vice president of the Enterprise Innovation Institute at Georgia Tech and co-author of the grant proposal. “With manufacturing employing more than 400,000 people across the state and contributing more than $61 billion in economic activity, it’s critical that we leverage the best ideas and programs through our coalition of partners.”  

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About the Georgia Institute of Technology
The Georgia Institute of Technology, or Georgia Tech, is a top 10 public research university developing leaders who advance technology and improve the human condition. The Institute offers business, computing, design, engineering, liberal arts, and sciences degrees. Its nearly 44,000 students, representing 50 states and 149 countries, study at the main campus in Atlanta, at campuses in France and China, and through distance and online learning. As a leading technological university, Georgia Tech is an engine of economic development for Georgia, the Southeast, and the nation, conducting more than $1 billion in research annually for government, industry, and society.

About the U.S. Economic Development Administration
The mission of the U.S. Economic Development Administration (EDA) is to lead the federal economic development agenda by promoting competitiveness and preparing the nation's regions for growth and success in the worldwide economy. An agency within the U.S. Department of Commerce, EDA makes investments in economically distressed communities in order to create jobs for U.S. workers, promote American innovation, and accelerate long-term sustainable economic growth.

Writer: Péralte C. Paul I peralte.paul@comm.gatech.edu I 404.316.1210

Media contact: Steven Norris | stephen.norris@comm.gatech.edu| 404.281.3343

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Péralte C. Paul
404.316.1210

Blue shipping containers
headshot of professor Manpreet Hora
headshot of Ravi Subramanian, professor
headshot of Vinod Singhal, Charles W. Brady Chair

Supply chain disruptions are not new, but the current disruptions have not only been persistent but have also impacted several industries – and consumers – at the same time. The result has ranged from empty shelves at retail stores to prolonged lead times for consumer products and automobiles.

We sat down with three Georgia Tech Scheller College of Business faculty experts in operations management: Vinod Singhal, Charles W. Brady Chair; Manpreet Hora, associate professor; and Ravi Subramanian, professor. The discussion centered around overarching causes, financial ramifications, and multi-pronged approaches to mitigate the impact of supply chain disruptions in the coming months and year. 

1. What caused the supply chain and logistical issues to arise? What effect did Covid-19 play in all of this? Did the influx of stimulus checks and the extension of additional aid to U.S. citizens (rent deferment, etc.) affect the purchase of goods enough to cause the current situation?

All three experts agree there are several factors on both the supply side and the demand side of the supply chain, and logistical challenges that companies and customers are currently facing.

On the supply side, there are issues in global supply chains that are beyond the control of individual companies. A significant one is the congestion at the ports of Los Angeles and Long Beach in the U.S. Nearly 40 percent of imports into the U.S. flow through these two ports. There are stranded containers that have not been unloaded due to labor shortages, limited unloading capacity, and warehouse space constraints.

For example, a CBS news report on November 11, 2021, indicated that at the ports of Los Angeles and Long Beach, about 80 ships carrying more than half a million containers were waiting to unload. Clearing this backlog will take some time. Another related issue that has added to the congestion is the growing number of empty containers that are sitting on ports to be returned back to exporters.

The congestion at ports is being further exacerbated by trucker shortages that could pose a more persistent and long-term challenge for supply chains.

“Moving products from ports to distribution centers, manufacturing plants, and further downstream to retailers was already a concern for many companies even before the pandemic. Now the combination of port congestion and trucker shortage is further delaying the process of bringing products to the right place at the right time,” said Hora.

Shortages of critical components, such as semiconductor chips, have created additional delays for a range of industries. Shutdowns in chip production during the early stages of the pandemic, coupled with increased demand for products such as computers, smartphones, and automobiles has resulted in fierce competition for acquiring chips across industries. For example, the professors noted that during the initial period of the Covid-19 pandemic, semiconductor companies prioritized chip manufacturing to meet the increasing demand for consumer electronics. This, in turn, diverted supply away from automotive production, resulting in substantial delays in cars rolling off assembly lines

The pandemic either amplified the above-mentioned supply chain and logistical issues or brought in unexpected new ones. It necessitated the closure of borders at the national level, and of plants and warehouses at the company level. These closures, in the initial months of the pandemic, followed by new requirements such as social distancing during the opening of facilities affected and slowed down production, warehousing, distribution, and transportation of products.

On the demand side, explained Subramanian, two phenomena occurred that have led to a surge in demand for goods that were already in short supply.

First, during the pandemic, many people were working from home. This curtailed spending on travel, vacations, and demand for experiential goods and services. People had more disposable income, which they diverted to consumer products that were already in short supply.

Second, the global economy and the US, in particular have been turbocharged by trillions of dollars in stimulus during the pandemic. This stimulus, while necessary to deal with the hardships during the pandemic, enhanced the surge in demand for products.

2. Why are some retailers able to deliver goods without an issue?

“Many large retailers, including Walmart Inc., Home Depot Inc., and Target Corp., do not seem to have supply chain and product shortage issues like their counterparts, because they ordered and took delivery of goods earlier than usual this year. They have not only built-up inventories but have enhanced their inventory management practices. Some retailers have also chartered their own ships to counteract delays in transportation,” said Singhal.

They have also moved the unloading of their goods from the ports on the west coast to other ports in the U.S. that are less congested. These retailers have used their clout and deep pockets to get suppliers and logistics companies to prioritize their orders. Their far-flung supply chain networks can identify and work with several suppliers to find options to source items that are out of stock.

3. What are the financial ramifications to the U.S. and to the world for this supply chain issue?

The professors note that large companies have used their clout to deal with the current supply chain issues. Although their costs of procuring supplies have increased, they may be able to pass on some of the cost increase to customers. Some of these companies may see an increase in total sales and total profits in nominal terms although they may experience thinner profit margins. The stock market seems to have incorporated these factors in the valuations and the rising stock market suggests that large companies are expected to do fine financially. For example, the Dow Jones Index has jumped 18 percent this year, S&P 500 is up 25 percent, and Nasdaq has risen 24 percent.

The financial ramifications to smaller retailers and manufacturing firms may be quite negative. As Subramanian explained, these firms do not have the clout and financial resources to work around the supply issues.  Often their sales during the holiday season are critically dependent on receiving a container or two of goods from overseas suppliers. Given the long and uncertain transportation and delivery times, and the high cost of transportation, many small firms may not be able to receive supplies in time for the holiday season and may be left holding unsold inventory or unfinished products. Overall, small firms may take a big hit from the current supply chain issues.

4. Are there any additional issues that consumers may face that they may not be aware of? How will the shortage of goods to retailers affect consumers shopping during the holidays? Is there anything individual consumers can do to help solve the problem?

Consumers can do certain things so that they are not disappointed, said the panel. They should start shopping earlier, expect to pay closer to full price on many products, and not wait for promotions or discounts to make their purchases. They will need to be flexible in their shopping habits and look for substitute products if their desired products are not available. Consumers may also want to prioritize their shopping decisions – for example, ensuring they have the gifts for young children who expect Santa to deliver irrespective of supply chain issues! Likewise, for older parents and relatives, for whom the holiday season is a very special time.  For others, they may want to consider giving gift cards.

5. When do you think this issue will be resolved and how?

“Supply chains getting back to normal will be contingent upon the nature of the underlying supply chain issues. Shipping and retail executives indicate that they expect the West Coast port backlogs to clear in early 2022, when the Lunar New Year shuts many factories for a week in February, thus slowing output and shipments from Asia,” said Singhal.  However, chip shortages may last until 2022 or even extend into 2023. Many chip manufacturers have announced plans to significantly increase their level of capital expenditure but bringing new capacity online can take several years.

This storm of collective issues has brought the importance of supply chain resilience to the forefront. Companies emerging from the pandemic are revisiting or will have to revisit their past approaches to managing supply chains.

Having flexibility and slack in supply chains has been a persistent strategy for several companies but this strategy will now need to be more holistic. For example, companies will need to re-think where to source their critical and irreplaceable components. Companies are already deliberating to not only near-shore suppliers of their critical components but also expand this supply base. This may also entail carrying more inventory of such components to meet demand variability and hedge against supply chain disruptions. Another development is manufacturers vertically integrating to design and produce critical components in-house.

Even before the pandemic, companies were investing in technology to digitize their supply chains. This long-term imperative will be prioritized even more as companies aspire for more transparency and traceability of products in their supply chains. Moreover, advanced automation in manufacturing plants and warehousing could ease some of the pain of labor shortages.

“Despite the current supply chain issues, we believe that supply chains will remain global and complex, but there will be renewed thinking in companies to recognize that Black Swan events such as the Covid-19 pandemic can create a multitude of interrelated and cascading supply chain issues that have serious financial implications. And companies will need to blend flexibility, adaptability, and efficiency to develop capabilities to mitigate impacts and remain resilient during such supply chain disruptions,” stated Hora.

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Lorrie Burroughs

In the last few years, mechanically assistive exosuits, long depicted in works of popular science fiction and film, have finally started to see commercial deployment, according to Aaron Young, professor in the George W. Woodruff School of Mechanical Engineering at Georgia Tech. Most of these exosuits have a so-called passive design, assisting the wearer with unpowered elements like springs. 

Active exosuits that incorporate electronics and powered motors are yet to be broadly applied. They tend to be big and heavy, and rely on rigid exoskeletons to transfer weight from body to ground. Exoskeletons add a great deal of stiffness, as well, Young said. Putting on most active exosuits is a little like becoming one with a forklift, restricting a wearer to lifting weights in a vertical plane.

For all these reasons, Young’s Asymmetric Back eXosuit (ABX) described in the October 5 issue of IEEE Transactions on Robotics is highly non-standard. There’s no exoskeleton, no rigid structure, nothing that makes contact with the floor. If the wearer is just standing there, it does nothing except for adding 14 pounds to their legs. But if they raise their body from a leaning over position, it makes a somewhat frantic noise: that is the sound of the ABX helping them rotate their torso, helping them twist. 

Although most active exosuits support vertical lifts, rotating and twisting movements are also ubiquitous, especially in certain fields of manual labor like garbage collection and baggage handling. In many cases, these motions can be awkward and strenuous, leading to work-related injuries as well as back pain, according to Young. Back pain, in turn, is directly correlated with the strength of compressive forces and shear forces that are applied to the spine.

In designing their exosuit, the researchers sought a way to reduce these loads on the spinal joints. Putting it on looks a little like donning a futuristic backpack. Two motors are first strapped onto the back of each upper thigh. These motors are then connected to the back of the opposite shoulders, each with their own cable, making for two cables that diagonally overlap. The exosuit provides assistance by applying tension to the cables when it detects a wearer rise from a bending posture.

“It's definitely a different sensation than a sort of standard exoskeleton. It's not your standard design,” said Young. 

Because the diagonal cables have a component of motion that is horizontal, they exert a pull on the torso that can aid in twisting it from side to side. In tests, the researchers showed that when a wearer of the ABX swung a weight from the ground to one side, the exosuit reduced their back muscle activations by an average of 16%, as measured by electromyography (EMG) sensors. The exosuit also provided a 37% reduction in back muscle exertion when a wearer lifted weights symmetrically, straight off the ground – an assistance level comparable to more rigid designs. 

“People definitely felt like the technology is assisting them, which is great. And we did see the concurrent EMG reduction,” said Young. “I think it’s a great first step.”

In a sense, wearing the exosuit is almost like strapping two additional muscles onto the body – unconventional muscles, which run directly from back to leg. Interestingly, it is the positioning of these muscles rather than their brute strength that makes them functional, said Young.

The motors pull the cables with much less power than the muscles in the body. However, the cables are positioned much further away from the joints. Through this positioning, the cables obtain greater leverage and mechanical advantage, allowing the wearer to reduce their overall muscular output and hence the load that they place on their spine. (Spinal loading was not directly measured in the study.)

Aside from its overall performance, it is the flexible, asymmetric nature of the suit that really makes it unique, Young said. There are currently no other active exosuits that provide assistance for twisting and rotating through a comparable range of motion. While other exosuits also use cables, none have arranged them along diagonal lines.

Young is currently seeking collaborations with industry partners to further develop the exosuit. In future work, he sees its control system as a point to improve. Currently, when a person raises their torso from a lowered position, the cables simply pull with constant tension. But it should be possible to make the system detect different actions of the wearer and adjust its pull in response.

References

J. M. Li, D. D. Molinaro, A. S. King, A. Mazumdar and A. J. Young, "Design and Validation of a Cable-Driven Asymmetric Back Exosuit," in IEEE Transactions on Robotics, doi: 10.1109/TRO.2021.3112280.

About Georgia Tech

The Georgia Institute of Technology, or Georgia Tech, is a top 10 public research university developing leaders who advance technology and improve the human condition. The Institute offers business, computing, design, engineering, liberal arts, and sciences degrees. Its nearly 40,000 students representing 50 states and 149 countries, study at the main campus in Atlanta, at campuses in France and China, and through distance and online learning. As a leading technological university, Georgia Tech is an engine of economic development for Georgia, the Southeast, and the nation, conducting more than $1 billion in research annually for government, industry, and society.

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Mordechai Rorvig
Senior Science Writer
Georgia Institute of Technology