Dr. Christine Ries has been invited to serve on a Review Panel for the New NSF Future Manufacturing Program on Eco-Manufacturing. 

This new multidisciplinary NSF program supports fundamental research and education of a future workforce that would enable the types of manufacturing that are not existent yet or are at such early stages of development they are not yet viable (Future Manufacturing). Reviews considered impacts on the economy, workforce, human behavior, and society at large.

Click here to read this week's update on innovation at Georgia Tech. This latest edition highlights opportunities to view what other student entrepreneurs are undertaking across campus, speak with student startups on how they were able to create a startup, and find out more about hackathons. Explore opportunities to celebrate the US's Independence Day virtually!

So many people Seth Marder spoke to didn’t see the hand sanitizer crisis brewing. The country was going to run dangerously short if someone did not act urgently.

The professor at the Georgia Institute of Technology rallied colleagues and partners around the cause in March, and by early June, they had replaced a key component of hand sanitizer, created a new supply chain, and initiated their own donation of 7,000 gallons of a newly designed sanitizer to medical facilities.

Its name: Han-I-Size White & Gold, named for the colors of Georgia Tech. The new supply chain also may ensure that hand sanitizer producers across the country do not run out of the main active ingredient, alcohol, but the team’s path to success was a stony labyrinth.

“This project was on life support so many times because people did not understand how severe this shortage was going to be,” said Marder, a Regents Professor in Georgia Tech’s School of Chemistry and Biochemistry. “I called hospitals and institutions to assess the need and heard the same thing over and over: ‘No, we just got a delivery. We have no need. You’re wasting your time.’”

Marder was not. Contacts at major chemical suppliers of hand sanitizer ingredients said that a critical shortage of alcohol, particularly the one usually in hand sanitizer, isopropanol, was coming.

“Isopropanol plants in the U.S. were running at full capacity and still didn’t have enough. People were using pharmaceutical-grade ethanol now, too, but it was also in short supply. We weren’t going to have enough of either; I mean the whole United States was running low,” Marder said. 

Clean hands cabal

Marder hastily drafted Chris Luettgen, a professor of practice in Georgia Tech’s School of Chemical and Biomolecular Engineering, George White, interim vice president of Georgia Tech’s Office of Industry Collaboration, and Atif Dabdoub, a Georgia Tech alumnus and owner of a local chemical company, Unichem Technologies, Inc.

To the three chemists and the business professional, it seemed simple: Mix alcohol with water, peroxide, and the moisturizer glycerin then bottle and ship it. That bubble burst quickly.

Luettgen, who had worked in the consumer products industry for 25 years at Kimberly-Clark Corporation and knew how to take products to market, had to plow through constant unexpected supply chain barriers and bureaucracy while White forged connections between companies. Neither the supply chain nor the business relationships had existed before, and the teams’ phones stayed glued to their ears night and day as they created them from scratch.

“When I worked for Kimberly-Clark, getting a new product out would take the company nine to 18 months, and the three of us had to get this done in weeks. The demand was there, and people were getting sick in some cases from lack of sanitizing. We felt speed was necessary to meet the growing demand. Seth told me to push this across the goal line, and I put everything into it,” Luettgen said.

“Georgia Tech is about the power to convene. Companies and stakeholders are eager to come to the table here to make things happen,” White said about forging new business ties. “Not everyone has that incredible recognition as a problem solver with the brainpower amassed here.”

Stinking of gin

Purchasing truckloads of alcohol was priority one.

Boutique liquor distilleries in Georgia were already converting to sanitizer ethyl alcohol production, but output was nowhere near enough to meet demand. ExxonMobil connected the team with Eco-Energy, a company that handles fuel-grade ethanol as a gasoline additive.

“The amount of ethanol that’s made for fuel in the U.S. is 1,500 times the amount of the isopropanol made. They could drain off about 1 percent of what is used for fuel and double or triple the amount of alcohol available for hand sanitizer in this country. And the fuel companies wouldn’t even notice it was gone, especially since hardly anyone was driving anymore,” Marder said.

But then prospective hand sanitizer distributors crimped their noses at that ethanol, saying it smelled odd.

“I thought, ‘This has the makings of a screenplay.’ I asked the distributor if we could come over to smell a sample for ourselves,” White said. “It needed a little love.”

Eco-Fuels produced the highly refined ethanol and then processed it through carbon filtration to increase purity and reduce odor. Atlanta-based chemical manufacturer, Momar, Inc., oversaw production, packaging, and distribution of Han-I-Size White & Gold.

The Georgia Tech team garnered funding through a donation from insurer Aflac Incorporated allocated through the Global Center for Medical Innovation (GCMI), a Georgia Tech affiliated non-profit organization that guides new experimental medical solutions to market. Aflac’s gift of $2 million through GCMI has also expedited the development, production, and purchase of other PPE to donate to health care workers.

In addition, GCMI helped guide the hand sanitizer through regulatory processes and to market. In a another development, the U.S. Food and Drug Administration was also aware of the dire shortage of alcohol for sanitizer and issued waivers for the pandemic to allow for use of ethanol in sanitizers without having to meet usual specifications.

Water, water everywhere 

Arkema, Inc. donated hydrogen peroxide, which was delivered to PSG Functional Materials, which mixed and packaged the product then shipped with no delivery fee to Atlanta. Though water is ubiquitous, hand sanitizer requires purified water, and the Coca-Cola Company donated a tanker truck of it just when White was pondering desperate measures.

“If I have to get a truck to go pick up water and drive it, I’ll do it myself,” he said.

Finally, the first few hundred gallons of donated Han-I-Size White & Gold rolled into Piedmont Healthcare in Atlanta and Brightmoor Nursing Center in Griffin, Georgia, in the second week of June 2020.

GCMI is facilitating donations of the 7,000 gallons nationwide. Separate from the Aflac-financed donations, Momar will continue to manufacture the new hand sanitizing formula commercially to include in its regular product lineup, and Georgia Tech will be able to purchase it at a reduced rate to help protect researchers now returning to their labs.

The new supply chain, the first of its kind, of “waiver-grade” ethanol has given hand sanitizer producers across the country a new opportunity to re-supply America.

“Hopefully, we helped solved a national need,” Luettgen said.

Read about what else we are doing to help in the Covid-19 crisis.

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Writer & media inquiries: Ben Brumfield, ben.brumfield@comm.gatech.edu or John Toon (404-894-6986), jtoon@gatech.edu.

Georgia Institute of Technology

IDEaS recently awarded a series of grants to stimulate the research efforts of Georgia Tech’s brightest minds in data science and related disciplines. Faculty and student research programs targeted for IDEaS awards must demonstrate research goals that will be highly cross-disciplinary and emphasize how data science can assist in related research areas.

The Data Science Research Scholarships program will support scholarships for the Spring 2020 semester and focus on Ph.D. student research that enables new collaborative research or adds a data science dimension to established research projects. Each scholarship will fund 50% of the cost of a GRA appointment, with the project PI funding the remaining 50%. 

Data Science Research Scholarships 2020 Awards

• JC Gumbart (Physics) & David Sherrill (Chemistry): Force-field Development to Enable Simulations of Xeno-nucleic Acids
• Xiuwei Zhang (CSE) & Haesun Park (CSE): Development of an Integrative Clustering Method for Single Cells
• Vince Calhoun (ECE) & Audrey Duarte (Psych): The Chronnectomics of Memory
• Annalisa Bracco (EAS), Jie He (EAS) & Matt J. Kusner (University College London): Machine-learning Techniques for Cloud Modeling
• Toyya Pujol-Mitchell (ISYE), Nicoleta Serban (ISyE) & Constantine Dovrolis (CS): Network Weight Prediction Using Node Attributes
• Xiaofan Liang (City & Reg Planning), Clio Andris (City & Reg Planning) & Diyi Yang (IC): Advancing Metrics for Spatial Social Networks in the Era of Big Data
• Omar Asensio (Public Policy): Do Micromobility Options Reduce Traffic Congestion? Quasi-experimental Evidence from Uber Movement Data
• Constantine Dovrolis (CS) & Kelly F. Ethun (Emory/Yerkes): Connections Between Social Behavior and Food Intake in Rhesus Macaques

• Diyi Yang (IC) & Mai ElSherief (IC): Defining, Characterizing, and Detecting Implicit Discriminatory Speech Online
• Umakishore Ramachandran (CS) & Zhuangdi Xu (CS): Generating Labeled Vehicle Tracking Dataset for Large-scale Geo-Distributed Camera Networks
• Surya R. Kalidindi (ME/CSE/MSE) & Christopher Saldana (ME): Advanced Materials-Manufacturing Data Curation
• Agata Rozga (IC), Thomas Ploetz (IC) & external: Annotation of Datasets from Severe Behavior Treatment Program at the Marcus Autism Center

• Diyi Yang (IC): Allen Institute for AI and University of Washington
• Josh Kacher (MSE): Lawrence Livermore National Laboratory
• Rachel Cummings (ISyE): Georgetown University and U.S. Census Bureau

• Betsy DiSalvo (IC): Data Work Civic Engagement Panel
• Diyi Yang (IC): Natural Language Processing/Computational Social Science Seminar

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What good shall I do this day?

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Why did the gecko climb the skyscraper? Because it could; its toes stick to about anything. Engineers can already emulate the secrets of gecko stickiness to make strips of rubbery materials that can pick up and release objects, but simple mass production for everyday use has been out of reach until now.

Researchers at the Georgia Institute of Technology have developed, in a new study, a method of making gecko-inspired adhesive materials that is much more cost-effective than current methods. It could enable mass production and the spread of the versatile gripping strips to manufacturing and homes.

Polymers with “gecko adhesion” surfaces could be used to make extremely versatile grippers to pick up very different objects even on the same assembly line. They could make picture hanging easy by adhering to both the picture and the wall at the same time. Vacuum cleaner robots with gecko adhesion could someday scoot up tall buildings to clean facades.

“With the exception of things like Teflon, it will adhere to anything. This is a clear advantage in manufacturing because we don’t have to prepare the gripper for specific surfaces we want to lift. Gecko-inspired adhesives can lift flat objects like boxes then turn around and lift curved objects like eggs and vegetables,” said Michael Varenberg, the study’s principal investigator and an assistant professor in Georgia Tech’s George W. Woodruff School of Mechanical Engineering.

Current grippers on assembly lines, such as clamps, magnets, and suction cups, can each lift limited ranges of objects. Grippers based on gecko-inspired surfaces, which are dry and contain no glue or goo, could replace many grippers or just fill in capability gaps left by other gripping mechanisms.

Drawing out razors

The adhesion comes from protrusions a few hundred microns in size that often look like sections of short, floppy walls running parallel to each other across the material’s surface. How they work by mimicking geckos’ feet is explained below.

Up to now, molding has produced these mesoscale walls by pouring ingredients onto a template, letting the mixture react and set to a flexible polymer then removing it from the mold. But the method is inconvenient.

“Molding techniques are expensive and time-consuming processes. And there are issues with getting the gecko-like material to release from the template, which can disturb the quality of the attachment surface,” Varenberg said.

The researchers’ new method formed those walls by pouring ingredients onto a smooth surface instead of a mold, letting the polymer partially set then dipping rows of laboratory razor blades into it. The material set a little more around the blades, which were then drawn out, leaving behind micron-scale indentations surrounded by the desired walls.

Varenberg and first author Jae-Kang Kim published details of their new method in the journal ACS Applied Materials & Interfaces on April 6, 2020.

Forget about perfection

Though the new method is easier than molding, developing it took a year of dipping, drawing, and readjusting while surveying finicky details under an electron microscope.

“There are many parameters to control: Viscosity and temperature of the liquid; timing, speed, and distance of withdrawing the blades. We needed enough plasticity of the setting polymer to the blades to stretch the walls up, and not so much rigidity that would lead the walls to rip up,” Varenberg said.

Gecko-inspired surfaces have a fine topography on a micron-scale and sometimes even on a nanoscale, and surfaces made via molding are usually the most precise. But such perfection is unnecessary; the materials made with the new method did the job well and were also markedly robust.

“Many researchers demonstrating gecko adhesion have to do it in a cleanroom in clean gear. Our system just plain works in normal settings. It is robust and simple, and I think it has good potential for use in industry and homes,” said Varenberg, who studies surfaces in nature to mimic their advantageous qualities in human-made materials.

^{[Ready for graduate school with social distancing? Here's how to apply to Georgia Tech.]} 

Gecko foot fluff

Behold the gecko’s foot. It has ridges on its toes, and this has led some in the past to think their feet stick by suction or some kind of clutching by the skin. 

But electron microscopes reveal a deeper structure – spatula-shaped bristly fibrils protrude a few dozen microns long off those ridges. The fibrils make such thorough contact with surfaces down to the nanoscale that weak attractions between atoms on both sides appear to add up enormously to create overall strong adhesion.

In place of fluff, engineers have developed rows of shapes covering materials that produce the effect. A common shape makes a material’s surface look like a field of mushrooms that are a few hundred microns in size; another is rows of short walls like those in this study. 

“The mushroom patterns touch a surface, and they are attached straightaway, but detaching requires applying forces that can be disadvantageous. The wall-shaped projections require minor shear force like a tug or a gentle grab to generate adherence, but that is easy, and letting go of the object is uncomplicated, too,” Varenberg said.

Varenberg’s research team used the drawing method to make walls with U-shaped spaces in between them and walls with V-shaped spaces in between. They worked with polyvinylsiloxane (PVS) and polyurethane (PU). The V-shape made in PVS worked best, but polyurethane is the better material for industry, so Vanenberg’s group will now work toward achieving the V-shape gecko gripping pattern in PU for the best possible combination.

Also read: Lung-heart super sensor on a chip tinier than a ladybug

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Writer & Media Representative: Ben Brumfield (404-272-2780), email: ben.brumfield@comm.gatech.edu

Georgia Institute of Technology

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Change the world.